Deliver ultra-high speed, low cost plastic parts with CNC finish
Up to .5m/s
print speeds to shorten cycle times.
Up to 10X
Raw material cost savings
Up to 10X
Higher deposition rates

Optimize Your Production Process with Pellet Extrusion 3D Printing

From ideation to implementation, 3D Systems is your partner for adopting additive manufacturing in industrial production. 

With deep expertise in application development, our proven technology is being utilized by large companies in multiple industries, including aerospace, automotive, foundry, government/defense, and healthcare. Our tooling, functional prototyping, and end-use part production applications are proven across a diverse global customer base. At every step of the journey, industrial customers rely on our large-format pellet extrusion 3D printers to reduce part cost, increase system reliability, and achieve higher part performance.

Titan Jabil CB Nylon Pellets
  • Our partnership with Model No. began nearly three years ago when they approached us with their concept. It’s incredibly satisfying to see how far they have progressed. They are a perfect example of the kind of unique manufacturing applications that 3D Systems’ pellet extrusion 3D printers make possible.
    —Rahul Kasat, VP – Titan, 3D Systems

REDEFINE SUSTAINABLE HIGH-END FURNITURE

Model No. Furniture is reshaping the furniture industry with its sustainable, high-tech approach to creating high-end furniture with 3D Systems’ EXT Titan™ Pellet extrusion printers. From recycling saw dust and other plant-based waste into 3D printable materials, to implementing an on-demand manufacturing process with 3D printing, Model No. blends computational design, materials science, and manufacturing technology in its pursuit of zero impact on the environment. 

Learn More - Model No. Case Study
A chair and table with sleek designs

Transform Design & Furniture Manufacturing through Pellet Extrusion

  • REDUCED PART COST

    As the leader in pellet extrusion, the EXT Titan™ Pellet series of 3D printers deliver up to 10X faster print speeds and up to 10X raw material cost reductions compared to traditional filament 3D printing, and lower capital equipment expenses and operating costs. By using lower-cost pellet feedstocks, and with hybrid additive and subtractive capabilities, these 3D printers do more for less.

  • Extrusion finished 3D Printed part

  • HIGHER PART PERFORMANCE

    With a wide range of pellet feedstocks available, including high-temperature and fiber reinforced materials, EXT Titan Pellet additive manufacturing systems with heated chambers enable industrial customers to use the right material for their production applications. In addition to offering a range of surface finish, speed, and throughput options, as well as the flexibility to print complex structures, large format systems meet the needs of almost every application and budget. EXT Titan Pellet 3D printers are compatible with a wide range of materials and an assortment of nozzle sizes, and delivers higher part performance, while offering the 24/7 reliability that industrial customers require.

  • Extrusion 3D Printer building a part

  • INCREASED SYSTEM RELIABILITY

    Our industrial control system comes with single or dual pellet extruders, with an optional 3-axis spindle, covering a unique combination of additive and subtractive technologies within a single platform. It does the work of multiple machines - expanding extrusion capabilities while offering breakthrough speed and increased system reliability. EXT Titan Pellet systems are built for the production floor and repeatability, with industrial CNC motion control systems and a robust machine and extruder design for lights out manufacturing.

  • Large format extrusion printing on the Atlas 3D printer

UNIQUE 3D PRINTED FURNITURE MADE POSSIBLE WITH PELLET EXTRUSION

Design studio Slicelab teamed up with 3D Systems’ Applications Innovation Group (AIG) on a recent project to bring to life a concept of a lounge chair and lamp inspired by the visual language of steam or smoke. This case study explores the process from the design concept to the creation of two furniture pieces that could only be created with pellet-extrusion 3D printing.

Learn More - Slicelab Case Study
Slicelab Chair

3D Systems Printers

All EXT Titan printers come standard with a single high-throughput pellet extruder. Systems can be configured with up to three toolheads including a second pellet extruder, a filament extruder, and a milling spindle for true additive/subtractive hybrid manufacturing.  

  • EXT 800

    EXT 800 Titan Pellet

    The EXT 800 will fit through standard double doors, enabling office or lab installation while still boasting a sizeable build volume of 800mm x 600mm x 800mm (31.5” x 21.6” x 31.5”). 

    Learn more >
  • 3D Systems EXT Titan Pellet 1070 Printer

    EXT 1070 Titan Pellet

    The EXT 1070 Titan Pellet has a build volume of 1070mm x 1070mm x 1118mm (42” x 42” x 44”).

    Learn more >
  • EXT 1270 Titan Pellet 3D printer

    EXT 1270 Titan Pellet

    The EXT 1270 Titan Pellet features a massive build volume of 1270mm x 1270mm x 1829mm (50” x 50” x72”).

    Learn more >

Do you want to discuss our solutions for 3D printing for design and furniture applications?

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I agree the items, technology/technical data and/or services will not be used for any purposes, to include design, production, assembly, testing, operation, integration, installation, inspection, maintenance, repair, overhaul, or refurbishment, related to a military or defense application or military End-Use or by a military End-User in the People’s Republic of China, Venezuela, Burma (Myanmar) or Russia; or any other country, state or province named in US Regulation 744.21 Supplement 2. The product(s) software, and/or technology acquired from 3D Systems will not be re-exported, sold or otherwise re-sold or transferred to a destination subject to UN, EU or OSCE embargo where that act would be in breach of the terms of that embargo sold, or transferred inviolate on of Council Regulation (EC) No 428/2009 setting up a Community regime for the control of exports, transfer, brokering and transit of dual-use items;We will not sell, transfer, export, or re-export any items received from 3D Systems for use in activities that involve nuclear explosive activities; unsafeguarded nuclear activities; nuclear fuel cycle or nuclear propulsion activities; or in the design, development, production, stockpiling, or use of chemical weapons, biological weapons, missiles, rocket systems or unmanned aerial vehicles (UAV)

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  • Application Innovation Group

    Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.
    Find out more