Durable Parts that Withstand Tough Conditions on the Racetrack

alpine f1 race car on track driving away with sparks coming out of the rear of the car

The powertrain and engine area is a constrained space in the core of a race car, key to delivering high performance. Designing and packaging parts for this area is a challenge as parts mounted in this environment must withstand harsh conditions such as heat cycling, vibrations, and corrosive fluids. 

Our additive manufacturing solutions enable engineers to design components that fit into these constraints and withstand such conditions. Through advanced material science and incredible accuracy, 3D Systems maximizes automotive performance and drives success on the track.

Solve Your Powertrain and Engine Area Challenges

  • duraform pa sls ductings

  • Rapid Iteration

    Time is a critical constraint for motorsports teams. Design, testing, and iteration must be completed rapidly to meet race schedule demands and compete with other high-performance teams. Producing parts in hours shortens that cycle significantly and frees up other valuable resources.
  • SLA Complex Digital Duct Motorsports

  • Design Degrees of Freedom

    Additive manufacturing allows teams to develop optimized propulsion and control systems with greater complexity. Whereas traditional manufacturing methods and constraints limit engineers’ ability to design at the next level, additive manufacturing can bring almost any design, no matter its complexity, to life.
  • a manifold 3D printed with Duraform HST SLS material

  • Packaging Space Versus Performance

    Packaging space is limited in the engine compartment; trade-offs between the functionality of structural housings, the delivery of fluid and energy components, and the packaging volume are therefore common. However, compromise is no longer necessary as parts that have fit and high function can be produced with our additive manufacturing solutions.
  • CG model of a working V8 engine with explosions and sparks inside of another machine. Pistons and other mechanical parts are in motion.

  • Harsh Packaging Environment

    The engine and powertrain area is packaged in extremely challenging environments with high temperatures, chemical exposure, and severe vibrations. Materials such as metals and plastics that can withstand these stresses are needed to maintain exceptional performance.

More Motorsports Applications

Air / Fluid Handling

Energy / Fluid Management (Metals)

Performance Wind Tunnel Testing

Performance Cast Metal Components
  • duraform prox ex black 3d printed part

    Whitepaper - The New World of Thermoplastic Manufacturing

    Learn how you can leverage 3D Systems 3D printing to improve air and fluid handling, even in harsh environments, while bypassing the time and cost of associated tooling time and cost. Gain a competitive advantage by accelerating speed to track with SLS technology.
    Read more
  • Elan Motorsports 3D Printed SLS Manifold

    Additive Manufactured Manifold Propels Indy Racecar

    Elan Motorsports had fuel vent manifolds for use in a methanol fuel tank produced with 3D Systems SLS technology and benefited from post-processing know-how to run the part in several race car bodies. The result was a much faster innovation to track.
    Read How

Learn More About Our Solutions for Exterior Body Surfaces

DuraForm ProX PA (SLS)

Strong, tough polyamide (nylon) material for production parts

DuraForm ProX HST Composite (SLS)

A fiber-reinforced engineering plastic, high temperature resistance

DuraForm HST Composite (SLS)

A fiber-reinforced engineering plastic, high temperature resistance

DuraForm PA

Durable polyamide (nylon) material for production parts

a 3D rendering made from Control X software

Geomagic Control X

3D Inspection and Metrology Software

Talk to an Expert

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  • Application Innovation Group

    Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.
    Find Out More